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ThagoraTM Material Cutting Solutions

Advanced optimization algorithms.
Redefining efficiency for industrial processes.

Thagora™ by Lear specializes in material utilization hardware and software technologies with a focus on leather processing. Thagora’s proprietary solutions complement our sustainable manufacturing processes by reducing scrap and lowering energy usage during production.

Empowering Automation Development

High performance scanning. Powerful GPU nesting algorithm. Modern production workflows.

Thagora’s Industry 4.0 technology brings significant advances to manufacturing operations through engineering and logistics, which includes improved material traceability, and facility footprint utilization. By closely analyzing the entire production chain, Thagora can improve efficiency by developing automated solutions for each step in the process.

Starting with the high precision leather digitization the process is fully optimized to generate best results in production such as hide utilization, equipment uptime and operators’ productivity.

Experts in Material Cutting

We are a multidisciplinary team with over 15 years of successful deployments in more than 200 plants around the world that process material for the automotive and furniture industries.

Thagora pioneered the automatic nesting process for leather. The off-line workflow technology brings important efficiency improvements to our customer’s production due to the specialized station for each process: proprietary scanning equipment, high yield from multi-hide nesting, and improved cutting collecting and QC strategies. Our solutions enable digital transformation through advanced reporting tools and full integration capabilities with ERP.

Performance  benefits

Performance for Each Production Step

Precise Material Digitization

The Thagora Material Scanning Machine precision and digital marking features are a key to improving production yield. The ergonomics and the augmented reality features create the optimal environment for operators to perform their jobs.

Thagora GPU Nesting

Thagora state-of-the-art proprietary nesting algorithm benefits from the paralleled architecture and the increase in computational speed of the GPU technology.

Modern Off-Line Production Workflow

The off-line workflow is a completely digital, Industry 4.0 ready solution for furniture manufacturers. Important savings are generated from the nesting process, unavailable in the traditional in-line workflow.

CNC Cutting

Thagora's software portfolio allows the management and improvement of the cutting process, integrating machinery with different architectures. At the same time, Thagora successfully improves manual cutting processes by adding automatic nesting projections to cutting tables.

Production Management

Our planning algorithm impacts material savings for manufacturers with a large variety of products and orders. Full traceability for all processes enables constant KPI monitoring for continuous improvement.

ERP Integration

Our solution seamlessly integrates with any ERP technology on the market. It enables the tracking of resources and business commitments statuses, as well as facilitates error-free information between business functions.

Sustainable focused solutions
Thagora is committed to continuously improving the processes in material cutting rooms worldwide. Our software technologies add value to our solution and are the foundation of our new products. New projects based on image processing and artificial intelligence algorithms will enhance the sustainability of the cutting process in the near future.

Thagora’s proprietary solutions complement Lear’s sustainable manufacturing processes by reducing scrap and lowering energy usage during production.

To learn more about Lear’s sustainability efforts, please visit our sustainability page.

Thagora Leather Cutting for Furniture


Thagora’s off-line workflow brings important efficiency improvements to our customer’s production due to the specialized station for each process: proprietary scanning equipment, high yield from multi-hide nesting, and improved cutting collecting and quality control strategies. Our solutions enable digital transformation through advanced reporting tools and full integration capabilities with ERP.
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Let’s discuss about optimizing your cutting room.

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